How to Make Fiberglass Life-Size Animals

eHow may earn compensation through affiliate links in this story. Learn more about our affiliate and product review process here.

Things You'll Need

  • Sheet foam

  • Glue

  • Foam carving tools

  • Fiberglass resin and catalyst

  • Fiberglass mat or cloth

  • Rubber gloves

  • Paint brushes

  • Disposable paper buckets

  • Sandpaper in multiple grits

  • Paint

  • Acrylic enamel spray

Fiberglass animals delight children both young and old.

Creating life-size fiberglass animal sculptures can be a fun and rewarding pastime. These creations can be the delight of children at parks, carnivals and school events. They can also provide a lucrative source of income through both rentals and sales. Fiberglass animals are made of materials that can be found at any major hardware store.

Advertisement

Prepare the Form

Step 1

Obtain reference pictures of the animal you want to recreate. The more pictures you have, the easier your job will be. Information on physical proportions is also useful.

Video of the Day

Step 2

Glue together sheets of foam until you have a block large enough to carve the animal out of.

Advertisement

Step 3

Sculpt the animal. It's best to use saws and knives to first cut out the basic shape, the go in with carving tools to refine the form and add detail. Exaggerate any details. You will lose finer details in the fiberglassing process, so don't waste your time with them.

Adding the Fiberglass

Step 1

Cut or tear the fiberglass into manageable squares.

Advertisement

Step 2

Mix the fiberglass resin and catalyst in a paper bucket with a paint brush.

Step 3

Brush a layer of catalyzed resin onto the form.

Step 4

Overlap squares of fiberglass onto the form, pressing them into the resin.

Advertisement

Step 5

Tap more resin into the fiberglass with the paintbrush, saturating it fully. Tapping the resin instead of brushing it helps to eliminate trapped air bubbles.

Step 6

Add another three layers of fiberglass and resin (four to five if the animal will have children sitting on it).

Advertisement

Step 7

Allow the fiberglass to fully cure until it is no longer sticky to the touch.

Finishing the Animal

Step 1

Sand the fiberglass smooth, starting with coarse sandpaper and gradually moving to finer and finer grits. You can also use an electric sander to speed up the process.

Advertisement

Step 2

Paint the animal. This can be done with spray, automotive or acrylic paints.

Step 3

Spray several thin coats of acrylic enamel spray to seal the paint and add a glossy shine.

Tip

Pre-made forms of many animals can be found at taxidermist shops.

Warning

Always wear rubber gloves and work in a well-ventilated area when working with fiberglass.

Advertisement

Video of the Day

references